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By Deepu Dharmarajan
Posted 4 years ago

CH10 | TRACK CIRCUIT BONDING

Signalling

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TRACK CIRCUIT BONDING

 CONTENTS 

  1. Introduction
  1. Fouling & Clearance Points
  1. Positioning of Insulated Joints
  1. Jointless Track Circuits
  1. Bonding of Rails
  1. Track Circuit Interupters 
  1. Other Information on Bonding/Insulation Plan

NOTE: While these notes are based on the authors' understanding of railway signalling practice in New South Wales of Australia, they must not be taken to modify or replace any existing rules, instructions, or procedures of any railway administration. Where any apparent conflict exists, reference should be made to the appropriate documents produced by the administration of your Railway. This article will give fair bit of knowledge on bonding, there are numerous types of track circuits (FS2550, FS3000, CVCM, SDTC, TI21, MicroTrax). Bonding rules vary for these, and the respective manual shall be referred to. Bonding requirement for Axle counters is very limited (for Traction purpose only) and are out of scope for this article.

1. Introduction 

A modem signalling installation will use many track circuits. The limits of each track circuit must be precisely defined, and the track circuit must be connected to operate safely and reliably, even through the most complex points and crossings.

In many cases this will involve the installation of insulated joints, although jointless track circuits are available to suit many applications. An insulated joint is relatively simple to provide in jointed track. The fishplate and its bolts are insulated from the rail and an "end­ post", a piece of insulating material of similar shape to the rail cross section, is inserted between the rail ends.

In welded rail, this operation is much more complex. Either the rail must be cut and an insulated joint inserted or a length of rail is removed and a pre-assembled joint in a section of rail is substituted. The rail is then welded. Both operations involve the adjustment of the rails to allow for internal stresses. After installation an insulated joint will generally be weaker than the rail on either side.

Therefore, although insulated joints are essential, their position must be chosen correctly, and the number of joints minimized. In addition, it may be desirable to avoid joints in positions of greatest wear, vibration, or stress on the rails. The positioning of insulated joints may often be a compromise between the requirements for an ideal track circuit and the practicalities of permanent way construction and maintenance.

For correct operation, the two rails of each track circuit must both be electrically continuous between all extremities of the track circuit. The rails must also be insulated from each other. This requirement is just as important through points and crossings as on plain line.

There should be no position within a track circuit where a vehicle can be totally undetected.

Each track circuit must operate reliably and must as far as is practical fail safe. Any normal failure mode should result in the track indicating occupation by a train.

In areas where electric traction is employed, one or both rails will be used for the return traction current. The track circuit arrangement must permit an adequate traction current return path while maintaining safe operation of track circuits.

In addition to the signalling plan, it is customary to prepare a plan showing the arrangement of the track circuits. Instead of a single line for each track, it will show each rail individually. Its main purpose is to show the bonding and insulation arrangements for all track circuits. In addition, it may show other useful information such as position of cable routes and locations, overhead structures, traction power supply connections, earth bonding and further details of the track circuit equipment.

 2.     Fouling & Clearance Points

Many insulated joints are positioned to prove clearance in the vicinity of points and crossings. The following terms will be used in these notes to describe the positioning of insulated joints.

The fouling point is the position at which the extremity of a vehicle on one track is clear (by an adequate margin) of a movement on a converging line. The placing of an insulated joint at this position will not, however, ensure sufficient clearance.

The clearance point is the position at which an insulated joint must be placed to ensure a vehicle stands beyond the fouling point. The distance of this from the fouling point will be determined by the longest overhang of all vehicles operating on the line.

It follows that a joint which is intended to prove clearance must be positioned beyond the clearance point. although the signalling plan is not of adequate scale to show these joints accurately the track circuit bonding plan, or insulation plan, must be of a large enough scale to do so. If necessary, critical measurements must be taken from permanent way construction drawings.

The limits of jointless track circuits cannot be precisely defined and cannot accurately determine clearance points. Even if jointless track circuit equipment is used through points and crossings, insulated joints will be needed to define clearance points and to electrically separate opposite running rails.

3.   Positioning of Insulated Joints 

The positioning of insulated joints must fulfil all of the following requirements:-

a) Within any track circuit, the two rails must always be of opposite.

b) Unless adjacent track circuit signals employ different frequencies, the polarity (d.c. tracks) or phase (a.c. tracks) must be opposite on each side of all insulated joints. This is equally important whether the joint separates two track circuits or the two rails of the same track circuit.

c) Where it is unavoidable to stagger block joints (i.e. they are not exactly opposite), the separation must be limited so that complete vehicles cannot remain undetected.

d) Separation of a staggered pair of joints from an adjacent pair of joints (whether staggered or not) must not result in a vehicle being undetected. Critical clearance points cannot be defined by staggered.

e) Minimum track circuit length must be greater than maximum vehicle wheel base.

f) Maximum and minimum track circuit lengths must be within the specified range of operation of the type of track circuit.

Most railways now employ a high degree of standardization of permanent way components. This will often restrict the position of insulated joints within points and crossings. Preferred positions must be used wherever possible to avoid additional cutting of rails and subsequent track maintenance. The use of these preferred positions will often result in joints being staggered. At a turnout, if there is a choice between joints in a high speed or low speed line, the low speed line is usually preferred.

In cases where electric traction employs a single rail return, joints in plain line will usually be provided in one rail only. Pairs of joints will occur however in points and crossings and where it is desired to change the traction return rail from one side to the other. The above rules for staggering will still apply.

In areas with double rail traction return, jointless track circuits must be used or joints must be provided in both rails, together with impedance bonds for continuity of traction current past the joint. 

4. Jointless Track Circuits

For adjacent jointless track circuits of the same type, no joints are necessary unless clearance points must be accurately defined. For replacement of signals and defining the end of an overlap, tolerances of 5-10 metres are usually acceptable.

Adjacent jointless track circuits of the same type must be of different frequencies.

Where a jointless track circuit adjoins a jointless track circuit of a different type, block joints will usually be needed due to different operating characteristics. A filter designed to operate with one type of track circuit is unlikely to discriminate correctly between signals of a different type of track circuit.

Where any extremity of a jointless track circuit must be accurately positioned for clearance purposes, insulated joints must be provided.

5.  Bonding of Rails 

Each rail must be bonded to give electrical continuity throughout the track circuit. The arrangement of bonding may be dependent on traction power supply arrangements.

For fail safe operation feed/transmitter connections must be at one extremity of the track circuit and relay/receiver at the other. Between the feed and relay connections, the bonding must as far as possible be fail safe.

If the rails are not welded together or otherwise bonded (e.g. for traction current) the signal engineer must provide adequate bonding throughout the length of the track circuit.

The safest way of bonding the rails together is in series. On plain line this is the only practical method of bonding so no problems will arise. Within points and crossings, all track circuits will have additional branches which must also be bonded. All sections of a track circuit should still be bonded in series, but this may not be possible in all cases due to traction requirements. A certain amount of parallel bonding may be necessary.

Figures 2 & 3   below demonstrate the difference between series and parallel bonding. In Figure 2, the rails in the turnout are parallel bonded. A break in any bond or rail in this section of track could leave a vehicle undetected - the track circuit will indicate clear when a train is standing on part of it. If the connections are rearranged as in the Figure 3, only very short sections of rail are now parallel bonded. Other than in these short sections, a break in a bond or a rail will cause the relay to drop, indicating an occupied track.

Even in non-electrified areas, there will always be short branches of a track circuit which. cannot be connected in series (e.g. where the switch and stock rail adjoin). When the arrangement of track circuit bonding and insulation is being designed, the length of these branches should be kept as short as possible.

5.1  Non-electrified Areas

It is usual, although not essential , to install insulated joints in both rails where electric traction is not used. In this case, series bonding should be employed throughout. To maximise the amount of series bonding, certain portions of rail through points and crossings may be common to two adjacent track circuits. In general, this should not cause a problem but in complex track layouts, the bonding and insulation must be checked very carefully to ensure that the use of a common rail between several nearby pairs of track circuits does not provide an electrical path for false operation of a track circuit and does not cause any track circuit to be shunted by trains outside its limits. Refer FIGURE 4 for a Track Circuit Sharing a common rail.

5.2.     Single Rail Traction Return 

On many electrified lines, particularly those with a high voltage a.c. supply; traction return is via one rail only. The signal engineer still has exclusive use of the other rail. The two rails are normally designated the signalling rail and the traction rail. Of course, the signalling equipment must always use both rails.

Track circuits connected in this way are described as single rail track circuits.

The signalling rail will be series bonded. The traction rail must be connected to give the lowest impedance path back to the feeder station. Track circuits should be connected so that as much as possible of the traction rail bonding is in series. Often, however, parallel bonding must be accepted in the traction rail.

A typical example of bonding for a single rail track circuit is shown on Figure 5. The signalling rail is connected to provide the maximum amount of series bonding. The traction rail shows a significant amount of parallel bonding.

5.3  Double Rail Traction Return 

On Some lines, particularly those with d.c. traction, a lower supply voltage increases the traction current. This will often require both rails to be used for traction return.  Track circuits must therefore operate safely and reliably while sharing both rails with the much larger traction currents.

To allow traction currents to pass conventional insulated joints, impedance bonds are used. Where two double rail tracks adjoin, the centre connections of the two impedance bonds are joined together. The ends of each coil are connected to the rails on either side.

Where a double rail track circuit is of a jointless type, impedance bonds are not normally needed where tracks of the same type adjoin. At the end of a section containing a number of jointless track circuits, insulated joints are usually required and an impedance bond (resonated to the track circuit frequency) will be needed to pass the current around the insulated joint.

Impedance bonds are also needed wherever the traction return must be connected to the supply at a feeder point and where adjacent roads are bonded together to reduce the impedance of the return path.

Plain line track circuits are inherently series bonded.  Through points and crossings, however, if the double rail traction return is to be continuous, a proportion of parallel bonding is required.

Although it prevents proof of continuity of the track circuit and its bonding, parallel bonding must be accepted as the only means of providing a low impedance traction return. Additional security is usually given by duplicating some or all of the rail-to-rail bonds (which of course will all be traction bonds and must consist of a suitably sized conductor).  Even in series bonded sections of rail, bonds or jumpers are often duplicated for reliability reasons. It must be remembered that maintenance routines must include regular checking of the integrity of these bonds because the disconnection of a single bond will not become evident as a track failure. Refer Figure 6 for Double Rail Track Circuit with Parallel bonding.

 

 5.4.   Transition Between Single & Double Rail

At the end of double rail sections, where they adjoin single rail track circuits, insulated joints will be required in both rails. An impedance bond will generally be needed for the double rail track. Its centre connection in this case will be bonded to the traction rail of the single rail track circuit. Refer Figure 7 for Typical Connections Between Single and Double Rail Track circuits.

Where double rail tracks are in general use, even a small section of single rail return will increase the impedance of the traction return path. Single rail tracks in this situation are kept as short as possible. In some cases, two separate track circuits may be provided where a long track includes both points and plain line, even if one single rail track circuit could perform adequately over the total distance.

6. Track Circuit Interrupters 

Track circuit interrupters are used to detect that a train has been derailed by a set of catch (trap) points by maintaining the track in the occupied state. The reason for this is that a derailed vehicle may be completely clear of the rails while still in a position which would be foul of other movements.

If track circuit interrupters are provided, the following rules will generally apply to the track circuit bonding: -

a)  The track circuit interrupter will be insulated from the rail upon which it is mounted.

b) It will be bonded in series with the opposite rail to the one upon which it is mounted.

c) Traction current should not pass through the track circuit interrupter. If mounted on a double rail track circuit, the interrupter must be connected in a separate circuit. A contact of the interrupter repeat relay must be included to cut the TPR circuit of its associated track.

7.  Other Information on Bonding/Insulation Plan 

The bonding or insulation plan will often show other additional information such as:-

a)  Position of overhead electrification structures.

b) Bonding between overhead structures and traction return rails.

c) Positions of locations, cable routes and signal structures.

 

Note : Please comment in the query section ,if you wish to discuss about  Bonding for Track Circuits like FS2500/FS3000, CVCM ,SDTC,TI21 etc on real layout . 

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CH1 | THE PURPOSE OF SIGNALLING

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Deepu Dharmarajan - Posted 4 years ago

CH2 | BASIC SIGNALLING PRINCIPLES | PART 1

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Single light signalling is mostly used on lines outside the Sydney metropolitan area. Although there are similarities between the two systems, we will deal with each separately. We will then make a comparison with the corresponding aspects displayed by the British system to enable readers to read signalling plans drawn in British style. 2.1.1 Double Light Signalling This is intended for use in areas where signals are closely spaced. Each stop signal is therefore required to carry a distant signal for the signal ahead. To give the driver a consistent indications, each signal carries two separate signal heads. The upper signal head can be considered as the stop signal. It will always be capable of displaying, at least, stop and proceed aspects. The lower signal head can be considered as the distant for the next signal ahead. An additional green light may be provided below the distant. This is used for a "low speed" indication . FIGURE 1 shows the normal running aspects for double light signalling. Four aspects are used for normal running :- STOP is denoted by two red lights, one above the other. Note that the lower signal head will always display a red if  the upper signal is at red, even if the signal ahead is showing a proceed aspect. This is important to avoid misleading or confusing the driver. CAUTION is denoted by green over red. In other words, this signal is at "proceed" (top signal head) but the next signal is at "stop" (bottom signal head acts as distant). The caution indication tells the driver to be prepared to stop at the next signal. MEDIUM is a preliminary warning of the need to stop. It is denoted by green over yellow. Signals in urban areas may be closely spaced.  The one  signal  section between the caution and the stop may provide insufficient braking distance for a train travelling at full line speed. The medium indication tells the driver that the next  signal is at caution. This implies that he may have to  stop  at  the  second  signal ahead. CLEAR allows the train to proceed at maximum speed. A clear indication is two green lights. This will tell the driver that there is no need to reduce speed (other than for fixed speed restrictions) before the next signal. All the above indications require the driver to know where the next signal is, to safely control the speed of his train and be able to stop where required. An additional indication is provided on some signal, A  LOW  SPEED  indication, consisting of a small green light below a normal stop aspect tells the driver to proceed at no more than 27km/h towards the next signal. This is generally more  restrictive than the  caution. The low speed aspect is used when the track is only clear for a very short distance beyond the next signal. Fig 1: DOUBLE LIGHT SIGNALLING - ASPECTS FOR NORMAL RUNNING *Where a low speed indication is provided. Fig 2: DOUBLE LIGHT SIGNALLING - TURNOUT ASPECTS NOTE: A full clear indication is not given for turnouts. Note the difference in the indications given by Multi-light signals at a turnout. The yellow over red indicates "Proceed" at Medium speed through Turnout, next signal at "Stop". The Yellow over Yellow indicates "Proceed at Medium speed through Turnout" the lower Yellow is cautioning the driver to continue at Medium Speed towards the next signal which is indicating either "CAUTION" or "CLEAR" *Where a low speed indication is provided. **In the Sydney and Strathfield resignaled areas this indication represents a 'low speed' with  the train stop at stop. In this case the signal in the rear will show a caution indication. Figure 2 shows the indications for double light turnout movements. If there is more than one route from a main signal, the driver  must be told whether he is to take the main line or through route or whether he is to take a lower speed diverging turnout. This information is necessary to prevent the driver running through a turnout at too high a speed. The upper signal head is used to display a distinct proceed aspect for a turnout. Instead of the green normally displayed, a yellow light will tell the driver that he is to take the turnout. The proceed aspects for turnouts are:- CAUTION TURNOUT (yellow over red, also described in some operating documents as medium caution) tells the driver to expect the next signal to be at red. MEDIUM TURNOUT (yellow over yellow) tells the driver that the  next  signal ahead is displaying a proceed aspect. This is the least restrictive aspect for a turnout. There is no equivalent of a clear aspect for trains signalled over a turnout. To give a clearer indication to the driver where several routes are possible from one signal, the main signal aspect may be used instead, in  conjunction with a theatre route indicator. The route indicator contains a matrix of small  lunar  white lights which  can  be illuminated to display a Jetter or number. Each character will be associated with a distinct route. The route indicator is not illuminated when the signal is at stop.  When  the  signal  is required. to clear, the route indicator will illuminate for the appropriate route. LOW SPEED aspects may be used. If  a  low  speed  aspect is provided for a turnout route, this is no different in appearance to a  low speed for the main line route. This is not a problem as this aspect conveys a specific speed instruction. As the speed is  likely to be lower than that of most turnouts, route information is not essential 2.1.2 Single Light Signalling On lines where single light signalling is installed, the spacing of signals may vary widely. Therefore some signals may be combined stop and distant signals (as for double  light) but there may also be signals which are stop signals only or distant signals only. The instruction to the driver is therefore generally conveyed by a single light. A second marker light is provided below the main light to aid the driver in locating the signal. The meaning of the signal aspects is equivalent to the double light aspects but the appearance to the driver is different. FIGURE 3 shows the normal running aspects  for single  light signalling. The appearance of each aspect is as follows:- STOP consists of a red light. The marker light also displays a red, except on some older signals where it is lunar white. CAUTION consists of a single steady yellow light. The marker light is extinguished, except on some older signals where it is lunar white. If the main light should fail the marker light  will  display a red on stop signals or yellow on distant signals. MEDIUM, where this aspect is necessary, will be a flashing or pulsating yellow light. The marker light will operate as for the caution aspect. CLEAR is a green light. The marker light will operate as for the caution aspect. LOW SPEED aspects may be used in single light signalling where required. An additional small green light is provided below the marker light. The complete low speed aspect will be a main red light over a red marker light with the additional green light illuminated . Fig 3: SINGLE LIGHT SIGNALLING - ASPECTS FOR NORMAL RUNNING   Fig 4: SINGLE LIGHT SIGNALLING - TURNOUT ASPECTS The indication displayed by a Home signal for a turnout movement through facing points into a Loop Refuge siding or important siding consists of a band of three yellow lights in a subsidiary light unit (inclined towards the direction  of the movement). The Red light is  displayed in the Main line signal , as shown. The marker light for the main line signal, contained in the subsiduary light unit will be extinguished when the main line or turnout signal indication is displayed. 4.1 ROUTE INDICATIONS MAIN LINE At locations where more than one turnout is provided one signal indication is some times given and in such cases a route indicator working in conjunction with th e signal is provided, this enables drivers to ascertain the route for which th e signal has been cleared. The route indicator will not show any indication when the signal is at stop, but when the points have been set for the turnout movement a yellow light will appear in the signal in conjunction with the route indication showing a letter to denote the line to which the train will travel, e.g. Figure 4 shows the indications for single light turnout movements. For junction signals, two distinct methods are used according to the situation. For a simple turnout into a loop or siding, a separate turnout signal is provided below the main aspect, incorporating the marker light. For a CAUTION TURNOUT aspect, the main aspect remains at red, the marker light is extinguished and the three yellow lights of the turnout signal are illuminated . The row of lights is inclined in the direction of the turnout. For a MEDIUM TURNOUT aspect, the turnout signal will flash. Otherwise the appearance is the same as above. As for double light signalling, a theatre route indicator may be used in conjunction with the main signal aspect, where several routes are possible from one signal. Again the route indicator is not illuminated when the signal is at stop. When  the signal  is required to clear, the route indicator will illuminate for the appropriate route. The normal construction of signals is to provide a separate lamp unit for each light to be displayed . Some signals, however, are of the "searchlight" type. In this type of signal, the lamp is continuously illuminated and coloured lenses are moved in front of the  lamp according to the aspect to be displayed. The lenses are moved by a relay mechanism inside the signal head. The lights visible to the driver are the same for either type of signal. 2.2 Subsidiary Signals Associated with Main Signals As well as normal running movements, signals may be required for some of  the following movements:- Entering an occupied section Shunting into a siding Running on to a line used for traffic in the opposite direction. Attaching or detaching vehicles or locomotives. The main types are described below. As for the running signals, only current practice is covered in detail. Although the SRA (TfNSW) practice will allow subsidiary signals to clear immediately the route is set, many railway administrations employ approach control to delay clearance of the subsidiary signal until the train has come at or almost to  a  stand  at  the  signal. This  is usually achieved by timed track circuit occupation. The driver will receive a caution at the previous signal and will be preparing to stop. Subsidiary signals are short range signals which are only visible within a short distance of the signal. 2.2.1 Subsidiary Shunt and Calling-on Signals These authorise a driver to pass a main signal at stop for shunting purposes or to enter an occupied section. The driver must be prepared  to  stop short of  any  train or other obstruction on the line ahead. He must therefore control the speed of his train so that he can stop within the distance he can see. The appearance of these signals is a small yellow light below the main aspect. On  some older double light signals the letters "CO" in a round lens illuminated in white may be used. 2.2.2 Shunt Ahead Signal This signal is generally found on single and double lines worked under absolute block conditions. It permits the movement of a train past the starting signal for shunting purposes. It does not require a block release from the signal box ahead and the movement  will  eventually come back behind the starting signal when shunting is complete. As this method of working is generally only found outside the suburban area, a shunt ahead signal will normally be provided on single light signals only. It consists of a small flashing yellow signal below the main running signal and marker light. 2.2.3 Close-up Signal This is similar in appearance and application to the low speed signal. 2.2.4 Dead-end Signal This is for entering short dead end sidings directly from a running line. The only difference between this and a subsidiary shunting or calling-on signal is that the dead end signal is offset from the post on the same side as the siding leads off the main line. Subsidiary signals display no aspect when not in  use.  The  associated  main  signal  will  remain at stop when the subsidiary signal is in use. Route indicators may be used in conjunction with subsidiary aspects to give an  indication to the driver where multiple routes are available. In the case of a movement on to another running line in the wrong direction (i.e. opposite to normal direction of traffic) a route indication is always provided. 2.4 Shunting Signals Signals may also be required for shunting movements in positions where no main signal is necessary. The most common locations are:- Entrance to and exit from sidings. At crossovers to allow a wrong road movement to regain the right line. In yards and depots where main signals are not required. As they have no associated main signal, they must display a stop as well as a proceed aspect. 2.5 Dwarf and Position-light Signals Two main types are in use, the dwarf signal, with all lights arranged vertically and the position light signal. The diagrams show the various signal profiles.  Both types display two red lights for stop. The proceed aspect is normally only a yellow indicating caution. Shunting signals do not always prove track circuits clear and the driver must be ready to stop if there is another train occupying the section ahead. The proceed aspect may be accompanied by a route indication. Shunting signals are normally mounted at ground level, although they may be elevated if required for sighting. 2.3.2 Stop Boards If a wrong road movement is authorised from a shunting or subsidiary signal there must be another signal ahead to limit the wrong road movement. If no such signal was provided, the movement could continue past the protecting signal for the normal direction of traffic and cause a collision. The usual signal is an illuminated notice board carrying the words "SHUNTING  LIMIT". It can be considered as a shunting signal permanently at danger. 2.3.3 Facing Shunt Signals A shunting signal is sometimes needed in a position where it is passed in the normal direction by running movements. To avoid confusing  the driver by displaying a yellow light for a movement which may well be running under the authority of clear signals, these facing shunt signals are provided with an additional green light (clear aspect) for use only in this situation. 2.3.4 Point Indicators Although not signals in the same way as those just described, point indicators are important in sidings to avoid derailments and damage to equipment. They provide a visible indication of the position of hand operated points. Operation may be either mechanical or electrical. Located alongside the point switches, they display an illuminated arrow in the direction of the line for which the points are set. 2.5 British Signalling Aspects For the benefit of those who may at some time have to read signalling plans drawn to British standards (e.g. for the IRSE examination), this is a brief summary of the aspects in use, their meanings and how they are drawn. 2.5.1 Main Signals As with SRA (Currently TfNSW) practice, three colours are used, red,  yellow  and  green.  On  the  plan,  a  red light is denoted by a circle with a horizontal line across it. A yellow  light  has the line at 45° and a green light has a vertical line. The  "normaJ"  aspect  of  the signaJ  (i.e. with  no  routes set and all track circuits clear) is shown by a double line in the appropriate light(s). There are four available aspects; STOP is a red light, CAUTION is a single yellow light, PRELIMINARY CAUTION is two yellow lights and  CLEAR  is  green.The stop, caution and clear signals have the same meanings as the corresponding SRA  aspects. The preliminary caution is similar to the MEDIUM indication  of  SRA  signaJs. The  double yellow aspect is only used in situations where signals  must  be  positioned  closer  together than braking distance. Many lines use red, single yellow and green only. Marker lights are not used. There is no equivalent of the LOW  SPEED  signal. An equivalent control (to allow trains to close up provided they are running  at very low speed)  is provided  by delayed clearance of the yellow aspect. The train must be almost stationary at the signal before the aspect will change from red to yellow. This is achieved by applying approach control with timed track circuit occupation. 2.5.2 Junction Signalling Where a signal has more than one route, a distinct route indication must be given for each  route, except that the highest speed or straight route  need  not have a route  indication.  This may take one of two forms, a junction indicator (a row of  five white lights)  normally  above the main signal and pointing in the direction of the divergence or a multi lamp or fibre optic route indicator displaying one or two characters. There are six available junction indicator positions. Positions 1, 2 and  3 (at 45°, 90" and 135° respectively) indicate diverging routes to the left. Positions 4, 5 and 6 provide equivalent indications to the right. Multi-lamp or fibre optic route indicators are restricted to routes with a speed of 40 mph (64 km/h) or less. Where necessary, clearance of the junction signal is delayed by occupation of the approach track circuit (timed if necessary) to enforce a speed  reduction.  This  is  because  the  driver may receive no warning at previous signals of the route set from the junction signal 2.5.3 Subsidiary Signals The standard subsidiary signal is a position light with two white lights at 45°. The proceed aspect is both lights illuminated. There is no stop aspect -  the  associated  main  signal remains at red. Route indicators are provided  where  necessary but are not obligatory -  if they are provided, route  indications  must  be displayed  for  all routes. The subsidiary signal is used for all shunting and calling on moves. This is a short range signal. An approaching train must be  brought  to a stand  before clearance of the subsidiary aspect. 2.5.4 Shunting Signals The position light shunting signal has two white lights and one red  light. The proceed  aspect is identical to the subsidiary signal. The stop aspect is one red and one white  light, horizontally placed. The white light at the lower right {the "pivot" light) therefore remains continuously lit. A shunting signal with two red lights only is used as a "limit of shunt" indicator. 2.6    Summary Whatever the system of signalling, the signal engineer  must  have  a  detailed  knowledge  of the aspects displayed to the driver and the instructions conveyed. He must then design  the layout of the signalling and the associated controls so that the driver can safely obey all signal aspects. This  must apply for all types of  train likely to use a line. When  required  to reduce  speed or stop, trains must have adequate braking distance under all conditions. The driver of a train must never be given an instruction by a signal that he is unable to comply with.   TO BE CONTINUED - SIGNALLING BOOK | CHAPTER 2 | PART 2...........

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Deepu Dharmarajan - Posted 4 years ago

CH3 | SIGNALLING A LAYOUT | PART 1

SIGNALLING BOOK | CHAPTER 3 | PART 1 CONTENTS 1. Introduction - In Part 1 2. Headway - In Part 1 3. Positioning of Running Signals - In Part 2 4. Types of Signal - In Part 2 5. Points and Crossings - In Part 3 6. Track Circuits - In Part 3 7. Identification of Signals, Points & Track Circuits - In Part 3 8. Examples - In Part 3 1. INTRODUCTION One of the first steps in any signalling project is to determine the method of train working. Having decided this, it is then necessary to decide the position and spacing of signals. This section will assume throughout that colour light signalling to track circuit block principles will be provided on all main lines. Although other methods of working may well be more appropriate, particularly for lightly used single lines, these will be covered later in the course. It is useful at an early stage to determine whether 2, 3 or 4 aspect signalling will be required. This will be governed by the required line capacity, which in turn will be determined by the timetable to be operated. Having this information and an approximate signal spacing, we can then proceed to position the signals on a scale plan of the track layout. Their position relative to stations, junctions etc. will be decided largely by operating requirements. The most economical arrangement that meets all operating requirements is the one that should be adopted. In order to produce a safe and economical signalling scheme, the designer must use his knowledge of signalling principles and be provided with all necessary details of the train service pattern required, the track layout, gradient profiles, line speeds and train characteristics. If this information is not immediately available, it must be requested from the appropriate authority. Sometimes operating requirements conflict with each other and with safety standards — the engineer must then use his experience to reach a satisfactory compromise whilst maintaining the safety standard. 2. HEADWAY The headway of a line is the closest spacing between two following trains, so that the second train can safely maintain the same speeds as the first. This usually means that the second train is sufficiently far behind the first that its driver does not see an unduly restrictive signal aspect. Headways can be expressed in terms of distance but more usefully as a time (e.g. 2 1/2 minutes between following non-stop trains). It can also be converted to a line capacity (trains per hour). Care must be taken when using a "trains per hour" figure if the trains are not evenly spaced in the timetable. The signalling must be able to handle the minimum headway, not the average. Headway will depend on a number of factors:- D = Service Braking Distance d = Distance between STOP signals S = Sighting Distance (usually 200 yds/metres or distance travelled in 10 seconds) O = Overlap Length L = Train Length (less than 100 yds/metres for a short suburban train but possibly over 1km for a heavy freight train) V = Line Speed (or actual train speed if lower) a = Braking rate Where any of these factors are not given to you, you should always state your assumptions. In practical situations, it is vital to obtain accurate information regarding the braking performance of trains. It is also vital to standardise your units of distance and time. If you work in imperial, yards and seconds are most useful; in metric, metres and seconds would be most appropriate. Whichever you decide, you must use the same set of units consistently throughout to avoid confusion and error. 2.1. Service Braking Distance This is the distance in which a train can stop without causing undue passenger discomfort. It will depend on the line speed, gradient, and type of train. It is usually significantly greater than the emergency braking distance. Theoretically, the Service Braking Distance can be calculated using the line speed and braking rate         This is derived from the 3rd Law of Motion. This calculation will depend upon the braking characteristics of the type(s) of train using the line and must take into account the worst case combination of train speed and braking rate. If this calculation is to be performed frequently, it is useful to show the service braking distances for different combinations of speed and gradient in tabular or graphical form. Gradient should always be taken into account. A falling gradient will increase braking distance, a rising gradient will reduce it. As gradients are rarely uniform between signals, we need to calculate an average gradient using the formula: where G is the average gradient   D is the total distance    g and d are the individual gradients & distances. For a gradient of 1 in 100, G = 100. If the gradient is expressed as a percentage, G is the reciprocal of the percentage gradient. Falling gradients taken as negative, rising gradients as positive. 2.2.  2 Aspect Signalling 2 aspect signalling will generally be adequate on lines where traffic density is low. The required length of block section is much greater than braking distance. Only two types of signal are used, a stop signal showing stop and clear only and a distant signal showing caution or clear. Each stop signal will have its associated distant signal. As 2 aspect signalling will mainly be found outside the suburban area, the example shows single light signals. The distance (d) between stop signals is variable according to the geography of the line, positions of stations, loops etc. The headway distance can be calculated as: H = D + d + S + O + L giving a headway time:         Note that the headway time for the line is that of the longest section and cannot be averaged. To obtain the greatest signal spacing to achieve a specified headway, we transpose the equation to give: d = (V x T) - ( D + S + O + L)   2.3.  3 Aspect Signalling With 2 aspect signalling, as the required headway reduces, each stop signal will become closer to the distant signal ahead. it is therefore more economic to put both signals on the same post. This then becomes 3 aspect signalling. Each signal can display either stop, caution or clear. The distance (d) between signals must never be less than braking distance (D), but to ensure that the driver does not forget that he has passed a distant at caution, (d) should not be excessively greater than the service braking distance. The current SRA recommendation is for signal spacing to be no greater than three times braking distance. BR has adopted a maximum of 50% (i.e. 1.5D) although this is often exceeded at low speeds. The headway distance is given by:- H = 2d + S + O + L So the best possible headway, when the signals are as close as possible (exactly braking distance), is: H = 2D + S + O + L The headway with signals spaced 50% over service braking distance is: H = 3D + S + O + L The headway with signals spaced at three times braking distance is: H = 6D + S + O + L   2.4.  4 Aspect Signalling Where signals are closer together than braking distance, a preliminary caution or medium aspect is needed to give trains sufficient warning of a signal at danger. This medium aspect must not be less than braking distance (D) from the stop aspect, so the distance (d) between successive signals must on average be no less than 0.5D. The headway distance is given by:- H = 3d + S + O + L       where d > 0.5 D  So the best possible headway with 4 aspect signalling is given by:- H = 1.5 D + S + O + L In practice, the geographical constraints of the track layout will probably prevent regular spacing of signals at 0.5D. If the total length of two consecutive signal sections is less than braking distance, an additional medium aspect will be required at the previous signal. In other words, the first warning of a signal at stop must be greater than braking distance away. If more than two warnings are required, the medium aspect is repeated, not the caution. Signals should however be positioned so that this situation is as far as possible avoided. 2.5. Application of Low Speed Signals and Conditional Caution Aspects In normal use, the addition of a low speed signal provides the driver with a fifth aspect. It is important to realise that this does not have any effect on the headway of through or non-stopping trains running at their normal speed. In this situation, the engineer will arrange the signals so that each driver should, under normal conditions, see only clear aspects. The preceding headway calculations apply regardless of whether low speed signals are provided or not. A low speed signal tells the driver that he has little or no margin for error beyond the next signal and should control the speed of his train accordingly. The benefit of low speed signals is in allowing a second train to close up behind a stationary or slow moving train by reducing the length of the overlap, provided the speed of the second train has been sufficiently reduced. The same effect can be achieved by delaying the clearance of the caution aspect. This is now preferred, provided an overlap of the order of 100 metres can be achieved. The clearance of the signal should be delayed to give a passing speed of approximately 35km/h. Low speed signals should only be used where the reduced overlap is very short (less than 50 metres) and/or there are fouling moves within 100 metres of the stop signal. 2.5.1. Station Stops With an overlap of 500 metres, a train stopped at a station will have at least 500 metres of clear track behind it. A following train will stop at the first signal outside this distance. By the addition of a low speed signal or a conditionally cleared caution, the overlap distance can be reduced and the second train can approach closer to the station. When the first train leaves the station, the second train can enter the platform earlier, thus giving a better headway for stopping trains. A conditionally cleared caution aspect will normally be used unless the overlap is less than 50 metres. 2.5.2. Approaching Junctions Trains awaiting the clearance of another movement across a junction can approach closer to the junction while keeping the overlap clear of other routes across the junction. A low speed aspect will normally be used in this situation. 2.5.3. Recovery from Delays A line which is operating at or near its maximum capacity will be susceptible to disruption from even minor train delays (e.g. extended station stops at busy times). Low speed signals and or conditionally cleared caution aspects can allow trains to keep moving, even if only slowly, to improve recovery from the delay. The total length of a queue of trains will be less and the area over which the delay has an impact will be reduced. 2.6. Summary For 2 aspect signalling, the headway distance is:- H = D + d + [S + O + L]   For 3 aspect signalling, the headway distance is:- H = 2D + [S + O +  L]   (minimum) where signals are spaced at braking distance H = 2d + [S + O+ L] (general case) for an actual signal spacing of d   For 4 aspect signalling, the headway distance is:- H = 1.5 D + [S + O + L] (minimum) where signals are spaced at braking distance H = 3d + [S + O +  L]  (general case) for an actual signal spacing of d   Note the factor [S + O + L] is common to all equations.   Headway time is then calculated as:         2.7. Determining Signal Type and Spacing Because cost is generally proportional to the number of signals, the arrangement of signalling which needs the smallest number of signals is usually the most economic. It must, however, meet the headway requirements of the operators. For non-stop headways it is likely that the same type of signalling should be provided throughout. Otherwise there will be large variations in the headway. Remember that the headway of the line is limited by the signal section which individually has the greatest headway. This section will briefly describe a technique for determining the optimum signalling for a line. There may need to be localised variations (e.g. a 2 aspect signalled line may need 3 aspect signals in the vicinity of a station or a 3-aspect line may need to change to 4 aspect through a complex junction area). These variations will depend on the requirements for positioning individual signals and can be dealt with after the general rules have been determined. Firstly, determine braking distance, train length and overlap length required. Each must be the worst case. Knowing the required minimum headway, use the H = 2D + S + O + L equation to determine the best possible headway for 3 aspect. Compare the results with the required headway to check whether "best case" 3 aspect signalling is adequate. There should be a margin of 25–30% between the theoretical headway and that required by the timetable to allow for some flexibility to cope with delays. 2.7.1. If the Headway is Worse than Required 3 aspect will not be adequate and 4 aspect must be used. Recalculate for 4 aspect to confirm that this does meet the headway requirement. T = (1.5D + S + O + L) / V If the non-stop headway requires 4 aspect signalling, it is likely that station stops will cause further problems. Signal spacing near stations should be kept to a minimum and low speed signals or conditionally cleared cautions with reduced overlaps may also be required. 2.7.2. If the Headway is Much Better Much better generally means a headway time of 30% or less than that required by the timetable. If this is the case 2 aspect will generally be adequate. Calculate the greatest signal spacing that will achieve the headway with 2 aspect signalling. d=(V x T) - (D + S + O + L) Remember that in this distance d there will be two signals, a stop signal and a distant signal. Then compare this with the maximum permissible signal spacing for 3 aspect. In the absence of any firm rules, a judgement must be made on the amount of excess braking which is acceptable. SRA recommends that signal spacing is no more than three times braking distance while BR signalling principles specify no more than 1.5 times braking distance. If the two calculations produce a similar total number of signals (i.e. d for 2 aspect is approximately twice the value of d for 3 aspect) a 3 aspect system will be the better choice. The cost of the signals will be similar and the operator may as well benefit from the improved headway provided by 3 aspect. 2.7.3. If the Headway is Slightly Better It is probable that 3 aspect is the correct choice. Check that there is sufficient margin between the required and theoretical headway. 2.7.4. Signal Spacing Having evaluated that the chosen arrangement of signalling will provide the required headway, the relevant equation should be transposed to calculate the greatest possible signal spacing that can be allowed with the specified headway: eg. for 3 aspect signalling: V x T = H           = 2d + S + O + L therefore  2d     = (V x T) - (S + O + L) from which the post to post spacing (d) can be calculated Remember, there may be a constraint on the maximum signal spacing. The value of d should not exceed this. Geographical constraints may also require signals to be closer together than braking distance, in which case the 4th (medium) aspect is used where required. It does not need to be used throughout unless for headway [puposes]. 2.8. Example Information given:- Max. Line Speed...... 90 km/h Gradients ..........  Level Train Length.............. 250 metres Headway Required..... 2 1/2 mins. (non-stop) Before we start, we need the Service Braking Distance, either by calculation or from tables/curves (where available). We will assume that D = 625 metres. Note : S assumed to be 200 metres. O assumed to be 500 metres (although overlaps may need to be more accurately calculated if trainstops used) V = 90 km/h = 25m/s First, check 3 aspect signalling:- H = (2D + S + O + L) = (1250 + 200 + 500 + 250)  = 2200 metres so T = H/V = 88 seconds. This is much less than the 150 seconds (21/2 mins) specified. We will therefore consider the alternative of 2 aspect signalling. We cannot calculate a theoretical headway for 2 aspect signalling as the signal spacing is not fixed. Instead, we calculate the greatest 2 aspect signal spacing to give us the 150 second headway specified : d = (V x T) - (D + S + O + L) = (25 x 150) - (625 + 200 + 500 + 250) = 3750 - 1575 metres = 2175 metres Hence 2 aspect signalling, with the stop signals no more than 2175 metres apart, would give the 2 1/2 min. headway required. However, each stop signal also requires a distant signal. Two signals are therefore required every 2175 metres. 3 aspect signalling with signals every 1088 metres would require no more signals but would give a better headway of: H = 2d + (S + O = L) = 2175 + (200 + 500 + 250) = 3125 metres So T = H/V = 3125/25 = 125 seconds In fact, the signal spacing could be extended further within the headway requirement of 150 seconds. This would give a better headway with fewer signals than 2 aspect. This demonstrates that 2 aspect is generally worth considering only for very long headways. We could now calculate the maximum possible 3 aspect signal spacing allowed by the headway : V x T = H = 2d + S + O + L therefore 2d      = (V  x  T) - (S + O + L) = (25 x 150) - (200 + 500 + 250) = 3750 - 950 = 2800 metres d        = 1400m As this is over twice braking distance, it should be confirmed that this signal spacing is operationally acceptable TO BE CONTINUED - SIGNALLING BOOK | CHAPTER 3 | PART 2...........

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