Terminology Go and No Go Test of Switch Machine
Signalling
TERMINOLOGY GO AND NO GO TEST OF SWITCH MACHINE
Go and No Go test or obstruction test always be performed to finalize of point machine installation and point machine maintenance. The purposes of this test to ensure that switch machine on safe condition and ready to use. During train operation or switch machine operation for testing purpose, switch machine failure might be occured. To solve this failure, adjusment on driving rod, detection rod or back drive (if any) are required. Due to those adjustment before switch machine will to use for train operation or testing purposes then Go and No Go test shall be performed. The value of shim to perform this test is depend on the regulation of railway authority in each country or project.
For example, in LRT Jabodebek Indonesia Project using 2mm for Go and 4 mm for No Go, PT. KAI (Indoneisa Railway Authority) for subway operation using 3 mm for Go and 5 mm for No Go and KTMB Berhad (Malaysia Railway Authority) at Seremban Gemas Double Track Project and Johor Bahru Sentral Project using 1.5 mm for Go and 2 mm for No Go.
To explain about the terminology Go and No Go Test of switch machine more detail, much better start from analyse the sequences of switch machine operation, refer to a book Railway Signalling Edited by O.S. Nock , First Published 1980 ©1980 Institution of Railway Signal Engineer, on Page 98 with sub-title “The sequence of operations in power working is therefore” :
1. Unlock the point, by withdrawal of the lock plunger from the srecher bar, nothing that immediatly the lock plunger begins to move the point and lock detection circuit is disconnected.
Explanation :
Release Locking switch machine and detection. Train operator throw switch machine from LCP or VDU by enforce throw or route set then electric motor will drive the lever to release locking of switch machine and immediatly release locking of detection.
It was applied for all of type switch machine. Every switch machine has own type of driver lever locking (Internal locking and External locking). And the detection also has a two type (Intenal Detection and External Detection).
If switch machine cannot perform this step, its could be has a problem with installation.
Following below is failure on this step :
- Electrical Failure : Fuse was burn out (AC circuit), Bad contact(AC circuit), wiring mismatch, Drop in AC voltage, Motor phase in-balance.
- Construction failure : Deformation in the switch blades, The levelling of track mismatch, Bad sitting of switch blades to the base plate.
- Mechanical Failures : Driving rod misalignment, Installation of back drive too wide (if any).
2. The point are driven across from normal to reverse , or vice versa.
Explanation :
Switch machine driven the switch blade through the driving rod from Normal postion to Reverse position or vice versa until to the new position.
On this step the important thing is checking the movement. The movement of switch blade shall be smooth. If any hard movement that indicated has a problem.
Following below is failure on this step :
- Electrical Failure : Motor phase in-balance, Drop in AC Voltage.
- Construction Failure : The levelling of track mismatch, Bad sitting of switch blades to the base plate.
- Mechanical Failure : Not enough lubrication on the teack element and switch machine.
3. The points are locked in their new position, the last movement of the locking plunger completing the detection circuit in the new position.
Explanation :
Switch blade was locked at the new position then the locking detection will re-locked as well.
Following below indication of switch machine operation was successful :
- Switch blade close properly.
- The opening switch blade has followed the specific value.
- Switch machine has locking properly.
- Get position detection.
Following below is failure on this step :
- Electrical Failure : Fuse was burn out (DC circuit), Bad contact(DC circuit), wiring mismatch, Drop in DC voltage.
- Construction Failure : Deformation in the switch blades, The levelling of track mismatch, Bad sitting of switch blades to the base plate, Stock rail misalignment, Fastening bolt or screw on the track element was loose.
- Mechanical Failure : Driving rod misalignment, Detection rod misalignment, Fastening bolt or screw on the switch machine element was loose, Installation of strecher bar/back drive (if any) too wide.
The main purpose of Go and No Go test is to keep safe condition of turnout while the switch blade at area between switch toe up to driving rod position has a gap. Obstruction Go test for simulate there is has a gap that the trains are allow to passing the turnout. Obstruction No Go test for simulate there is has a gap that the trains are not allow to passing the turnout. Lets analyse parameter of Switches and Wheelset to convincing that Go an No Go test are required. Please see figure 13_Secant contact, refer to document CENELEC DIN EN 13232-9:2012-01 Railway Applications – Track – Switches and Crossing Part 9 : Layout page number 20.
In figure 13 was explained that contact point of stock rail and switch rail shall be not contact with the dangerous zone of the wheel. To comply this requirement therefore, Go and No Go test are required to be performed for installation and maintenance during train operation.
Please see the dangerous zone of the wheel on figure1 – Key wheel dimensions (in addition to profile details), refer to document CENELEC DIN EN 13232-3:2012-01 Railway Applications – Track – Switches and Crossing Part 3 : Requirements for wheel/rail interaction page number 6.
- Obstruction Go test.
Purpose of Obstruction Go test to ensure with maximum value the trains are allow to passing the turnout while switch blade get obstacle or deformation which create gap. The test itself using shim with thickness 1.5 mm up to 3 mm (but depend on regulation each country or project). The location of obstacle/shim to carrying the test is from the switch toe up to 20 cm from switch toe. The location shall be there because the switch toe is the critical zone while the train moving toward set of switch machine. Therefore, with the value of obstruction Go test has allowed the train passing the turnout. With consideration that contact dangerous zone on wheelset doesn’t has contact with switch blade (please see figure 14_Safe secant contact, refer to document CENELEC DIN EN 13232-9:2012-01 Railway Applications – Track – Switches and Crossing Part 9 : Layout page number 21).
The test procedure itself is put shim with the specific value for Obstruction Go test on the opening switch blade. Throw the switch machine until to the final position. If switch machine was locked and get detection of position, it mean the test is pass.
- Obstruction No Go test.
Purpose of obstruction No Go test to ensure with minimum value the trains are not allow passing the turnout while switch blade get obstacle or deformation which create gap. The test itself using shim with thickness 2 mm up to 5 mm (but depend on regulation each country and project). The location of obstacle/shim to carrying the test is from the switch toe up to 20 cm from switch toe. The location shall be there because the switch toe is the critical zone while the train moving toward set of switch machine. This test will declared pass, while the closed switch blade has an obstacle No Go then the end of movement was not in the final position. The meaning if in the final position is refer to a book Railway Signalling Edited by O.S. Nock , First Published 1980 ©1980 Institution of Railway Signal Engineer, on Page 98 with sub-title “The sequence of operations in power working is therefore”letter (c) The points are locked in their new position, the last movement of the locking plunger completing the detection circuit in the new position.
Base on the article above, it could be concluded that the final position of switch machine movement is switch blade was locked in the new position and then the detection circuit get in the new position. Therefore, while closed switch blade has an Obstruction No Go then it will be not locked and no detection.
The main purpose this test is to avoid derailment while the gap of closed switch blade too big. Therefore, with obstruction No Go test could identify that turnout unsafe condition. Because the position of closed switch blade doesn’t in the final position. To make a clear why if the closed switch blade is unsafe condition please see figure 15_Dangerous secant contact, refer to document CENELEC DIN EN 13232-9:2012-01, Railway Applications – Track – Switches and Crossing Part 9 : Layout page number 22. In figure 15 explained that if the gap too wide, the contact dangerous zone of wheelset will contact with switch blade. With this condition has possibility the wheelset will climbed out the switch blade. But the value of obstruction No Go has been confirmed by manufacture that the value still on minimum risk.
The author's purpose in this article is to deep search about the topic above. If the readers has another reference regarding the topic or any critics or any suggestion please feel free to comment to this article. Because this opening discussion for everyone.
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Author : Andree Litaay
Reference :
- CENELEC DIN EN 13232-9:2012-01, Railway Applications – Track – Switches and Crossing Part 9 : Layout
- CENELEC DIN EN 13232-3:2012-01 Railway Applications – Track – Switches and Crossing Part 3 : Requirements for wheel/rail interaction
- Railway Signaling Edited by O.S. Nock , First Published 1980 ©1980 Institution of Railway Signal Engineer
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